Honda is recalling 4804 Accords and CR-Vs because some of them received the same faulty tire-repair kit part that prompted a recall of more than a million vehicles earlier this year. Documents filed with the National Highway Traffic Safety Administration show the supplier accidentally mixed its stock of the original part with the corrected version, so a small group of owners will need a second dealer visit.
The affected vehicles are the 2025-2026 CR-V Fuel-Cell EV, the 2023-2026 CR-V Hybrid and the 2023-2026 Accord Hybrid. Honda will begin notifying owners on November 16.
A cap that can fly off under pressure
The problem sits in the sealant bottle of the flat-tire repair kit, which also carries a nozzle fitted with a one-way valve. If the kit is used with the nozzle connected incorrectly, pressure can build inside the bottle and send its cap flying off, potentially striking whoever is fixing the tire.
Honda recalled more than a million Accords and CR-Vs over the same issue in June. Most of the sealant bottles were corrected in that first campaign, but roughly 4000 vehicles in this new recall received a brand-new copy of the exact same faulty part.

How the mix-up happened
The documents state that the supplier unintentionally mixed its supply of the original part with the redesigned, fixed version. That means the vehicles in this recall got what looked like a fresh replacement part, only one that carried the original defect.
No related injuries have been reported.

What owners should do
Dealers will inspect the tire kit and replace the faulty part if necessary. Owners can expect recall notices from November 16.
Until the repair is done, the practical advice is simple: if you are at the roadside with a flat and a repair kit, point the sealant bottle away from you before connecting the nozzle.
The episode is a reminder that recall repairs are only as reliable as the parts pipeline behind them. A supplier error this small, a few thousand units out of a million-plus campaign, still forces owners back for a second visit, which is worth remembering the next time a recall notice arrives marked as fixed.

